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INTERACTIVE PROCESS FLOW SIMULATION

From process analysis to reliable decisions — in real time

Upload a process video. Our AI breaks it down into individual steps, evaluates each for automation potential, and lets you simulate live how changes affect cycle time, throughput, and ergonomics.

1

Capture your process

Upload a video of your production process. Our AI automatically identifies individual work steps, classifies them (Value-Add / Non-Value-Add / Waste), and captures cycle times.

2

Simulate interactively

In the Process Flow Canvas, you can live-assign each step to a different actor — Human, Cobot, Industrial Robot, AMR, or Humanoid. All KPIs react instantly.

3

Validate your decision

Compare As-Is and To-Be, identify bottlenecks, and validate your automation concept before detailed engineering begins.

Live Demo: Steel Frame Welding Process

INTERACTIVE

Click on a process step and change the actor. Watch how cycle time, throughput, and automation degree change in real time.

Tip: Rotate your device to landscape for the best Process Canvas experience.

Best fit for ergonomics and flexibility, not for maximum throughput.

Cycle Time
265.3s
As-Is: 245.0s → To-Be: 265.3s
No Savings
Throughput / 8h
108Parts
Bottleneck: 77.6s
Schweißen — Hauptnähte
Lean Metrics
64% Value-Add36% Necessary0% Waste
Ergo-Relief
0 Tasks
Automation
29%

What the tool calculates in real time

Cycle Time (As-Is / To-Be)

Total duration of the critical path — shows the impact of each actor change on overall production time.

Throughput (Parts/Shift)

How many parts can be produced per 8-hour shift — As-Is vs. To-Be.

Bottleneck Detection

Automatically identifies the slowest step in the critical path — the limiting factor for overall throughput.

Automation Degree (%)

Percentage of process steps no longer performed manually — shows automation progress.

Lean Distribution (VA/NVA/Waste)

Breakdown of process time by Value-Add, Non-Value-Add, and Waste — basis for targeted optimization.

Ergonomic Relief

Number of ergonomic risks eliminated through automation — repetitive lifting, forced postures, vibrations.

Who is the tool for?

→System integrators who want to structurally analyze client processes and run scenarios live
→Production managers who want to understand how automation affects their specific process
→Presales engineers who want to demo live instead of showing PowerPoint
→Automation consultants in the concept phase who validate variants before detailed engineering begins

Ready to simulate your process?

Use the Automation Assessment to evaluate your automation project in a structured way — or talk directly with our team.