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INTERACTIVE PROCESS FLOW SIMULATION

From process analysis to reliable decisions — in real time

Upload a process video. Our AI breaks it down into individual steps, evaluates each for automation potential, and lets you simulate live how changes affect cycle time, throughput, and ergonomics.

1

Capture your process

Upload a video of your production process. Our AI automatically identifies individual work steps, classifies them (Value-Add / Non-Value-Add / Waste), and captures cycle times.

2

Simulate interactively

In the Process Flow Canvas, you can live-assign each step to a different actor — Human, Cobot, Industrial Robot, AMR, or Humanoid. All KPIs react instantly.

3

Validate your decision

Compare As-Is and To-Be, identify bottlenecks, and validate your automation concept before detailed engineering begins.

Live Demo: Steel Frame Welding Process

INTERACTIVE

Click on a process step and change the actor. Watch how cycle time, throughput, and automation degree change in real time.

Tip: Rotate your device to landscape for the best Process Canvas experience.

Best fit for ergonomics and flexibility, not for maximum throughput.

Cycle Time
265.3s
As-Is: 245.0s → To-Be: 265.3s
No Savings
Throughput / 8h
108Parts
Bottleneck: 77.6s
Schweißen — Hauptnähte
Lean Metrics
64% Value-Add36% Necessary0% Waste
Ergo-Relief
0 Tasks
Automation
29%

What the tool calculates in real time

Cycle Time (As-Is / To-Be)

Total duration of the critical path — shows the impact of each actor change on overall production time.

Throughput (Parts/Shift)

How many parts can be produced per 8-hour shift — As-Is vs. To-Be.

Bottleneck Detection

Automatically identifies the slowest step in the critical path — the limiting factor for overall throughput.

Automation Degree (%)

Percentage of process steps no longer performed manually — shows automation progress.

Lean Distribution (VA/NVA/Waste)

Breakdown of process time by Value-Add, Non-Value-Add, and Waste — basis for targeted optimization.

Ergonomic Relief

Number of ergonomic risks eliminated through automation — repetitive lifting, forced postures, vibrations.

Who is the tool for?

System integrators who want to structurally analyze client processes and run scenarios live
Production managers who want to understand how automation affects their specific process
Presales engineers who want to demo live instead of showing PowerPoint
Automation consultants in the concept phase who validate variants before detailed engineering begins

Ready to simulate your process?

Upload a process video and receive your interactive analysis — or request a demo access.