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ADVANCED PAYLOAD ANALYSIS

Multi-body loads, combined 3D center of gravity and simplified wrist analysis (J4/J5/J6) — structured technical pre-evaluation for demanding EOAT concepts.

Why the simple Quick Check often isn't enough

One body is rarely enough

Gripper, workpiece, tool-changer and sensors add up to a combined load that the simple Quick Check does not fully capture.

Center of gravity in three dimensions

On complex EOAT concepts the combined CoG rarely sits on the Z axis. X/Y offsets load J4 and J5 asymmetrically.

Know what is limiting

Whether payload, J4 moment or J5 inertia is the binding limit fundamentally changes the design concept.

What the advanced analysis delivers

Multi-body load model

Tool, workpiece, tool-changer, sensors — each body parameterised individually.

Combined 3D center of gravity

Aggregated X/Y/Z across all active load bodies, visible and traceable.

Simplified inertia

Principal-axis-based inertia aggregation for a first defensible estimate.

J4/J5/J6 axis assessment

Moments, inertias and utilization per wrist axis — explicitly reported.

Governing constraint

Shows explicitly which parameter currently dominates — payload, moment or inertia.

Assumptions & warnings

Explicit transparency about model limits and assumptions — a quality signal, not a defect.

What the advanced analysis looks like

Preview
Load is within limits
Combined mass
8.0 kg
All active load bodies
Center of gravity
X=23 Y=8 Z=75 mm
Combined 3D
Governing constraint
J5 Moment
Currently dominant
Load bodies
Gripper
3.0 kg
Workpiece
5.0 kg
Axis assessment
J418%
Moment: 12 Nm
J532%
Moment: 48 Nm
J610%
Moment: 8 Nm
OverallSafe
GoverningJ5 Moment
CombinedMass: 8.0 kgCoG: X=23 Y=8 Z=75 mm

Quick Check or Full Check — what fits when

Quick Check is enough when

  • Simple gripper-and-part combination (single body)
  • Center of gravity close to the Z axis
  • Fast sanity check in sales or engineering
  • Result is needed for internal discussion
  • Standard gripper without complex adapter plates
Open Payload Quick Check

Full Check is recommended when

  • Multiple load bodies are combined (tool + adapter + sensor)
  • 3D center of gravity matters (X/Y offset is not negligible)
  • J4/J5/J6 axis loading must be assessed explicitly
  • Utilization is close to the payload limit
  • An EOAT concept with a tool-changer is planned
  • A technical customer conversation needs a structured basis

Stage 3A engineering estimate. The tool provides a technical pre-evaluation — not a binding manufacturer release, not a substitute for load diagrams or full robot sizing.

What makes the Full Check defensible

Transparent about assumptions

Assumptions & warnings are explicitly visible. We tell you where the model simplifies — that is a quality signal, not a defect.

Vendor-neutral

The tool runs on a generic Stage 3A engine, adapter-ready for later vendor-specific profiles.

Clear scope

Full Check is not an integration release. What it delivers: structured technical clarity in early project phases.

Model limits and scope

Stage 3A engineering estimate. Not a binding manufacturer release, not a complete axis or path-dynamics simulation, not a safety qualification.

The inertia treatment is simplified (principal-axis logic). For safety-critical applications or normative releases, vendor-specific load curves and integration approvals are authoritative.

Optimised for pre-engineering and presales. For Phase 3B (vendor-specific profiles), the model will be extended in a future version.

Understand complex load cases in minutes.